Factory Price Balm, Wax, Candles Hot Filling and Cooling Production Line

Product Description

 

Product Description

 

 

Automatic paste filling machine:Overview :GHAVF automatic hot filling cooling filling machine is a new product developed and improved by our company with many years of experience. The design is humanized, and it has a national patent certificate. It can automatically realize bottling into bottles, automatic filling, automatic cooling, automatic bottle out, artificial sponge pad capping and so on. According to the production requirements to achieve automatic pad capping packaging. The whole action is controlled by PLC, stable and smooth. And add some additional functions. Make the product in the use of operation, precision error, installation adjustment, equipment cleaning, maintenance and other aspects more simple and convenient.Strong applicability, convenient adjustment for different bottle type production, widely used in automobile wax shoes wax Vaseline cool oil balm paste candle hair wax cosmetic cream cleaning cream deodorant and other industries, can fill different liquid viscosity products. The machine design is compact and reasonable, the appearance is simple and beautiful, and the filling quantity is convenient to adjust.The explosion-proof production line can be customized according to the production requirements.Can provide automatic batching, feeding system and whole line pipeline engineering.

             

Product Parameters

                        

filling rang	2-20ml (customized 50-500ml)	Capacity	3000-4000BPH (customized)
filling error	<=±1.5%	air pressure	0.5-0.7Mpa
voltage	AC 22V 50HZ 3P	rated power	12kw
Space taking abt	8000*3000*1700mm	gross weight	1600kg

space taking based on capacity & bottles; it will be a little different, Cooling tunnel: Customized based on capacity.



 

Part 1: Shoe/Vaseline wax filling & packaging line
Filling packaging work process:
Labor putting bottles onto bottle turntable---auto feed bottles on the belt--- auto bottle-pushing system ---4-nozzle hot filling(gravity-type)--- auto buffering cooling --- auto bottle exiting system---auto capping----finished products labor cartoning on the platform
Machine introduction:

Maub tecgbucal parameter

No.	Item	Description
1	Volume	Working volume 600L
2	Mixing style	Frame-type mixingwith wall-scraping
3	Mixing parameter	Speed 0-45rpm
4	Pot material	SUS304 with  3-layer in thickness
5	Material out way	on the tank bottom, with ball valve connection; From the ground height 1.5m
6	Outer/inner surface	Polishing treatment, 300U; no dead corner
7	Tank pot size	D1000mm*H820mm,tapered bottom
8	Voltage	220V 50HZ /380V 50HZ

 

2. GHLP-1000 stainless steel 304 bottle turntable/collect table
Product introduction:
Semi-auto bottle unscrambling machine is mainly used for auto lining up, orientating and orderly transmitting of various round/cylinder plastic bottles and glass bottles. It is characterized by high speed in unscrambling and little replacement when changing articles. It is very fast and convenient. It can be widely used in various industries such as pharmaceutical, chemical, food and beverage, etc. It is an indispensable equipment for high-speed production. It can largely reduce the cost of human resources and man-made losses.
Working Principle:
With labor to put bottles neck upwards on the turntable, it rotates & unscramble & feed bottles to conveying belt to comply with the requirement of being highly automatic.
Features:

1. It is composed of the rotating disc, curved conveying belt & exit for bottles;
   2. There is no need to change parts when replacing articles, just do slight adjustment.
   3. Stepless speed regulation, it is very stable; easy to maintain.
   4. The main material is SUS304 stainless steel, delicate & durable.

1. Connected with filling machine, auto stop bottle conveying while enough bottles on the conveying, which can be easily controlled via filling system, very easy to use                                   

1.  

Technical parameters(customized):

Turntable diameter	1000 mm
body of the bottle	Ø20~Ø100 mm
height of the bottle	30-180mm
power	AC 220V 50/60 Hz
total power	0.2 kw
speed	10-15 r/min; 1000-2000BPH
Dimension	1080*1080*1200mm

3. Auto bottle-pushing & bottle-grouping system
Introduction:
After bottle turntable, bottles come to bottle-dividing system via conveying belt, after positioning & counting, the bottle-pushing system will auto push the preset bottles  to filling conveying area(PVC/PP belt) & separate bottles via bottle-grouping lanes;  then the filler starts auto filling into moving bottles.
After cooling, the manipulating bottle-pushing system will push 4 cooled bottles to the conveying area & going to next process. When cooled bottles out, same principle.
As for the 2.5m empty bottle-feeding conveying belt, we use POM belt like photos;
The frame are mainly made by stainless steel SUS304, delicate & durable.
Technical parameters:
Empty bottle conveyor size:2500mm*100mm*800mm
Power: 220V 50HZ 1P  0.75KW
Air compress: 0.4-0.6Mpa


4. GHALF-V4 auto 4-nozzle liquid hot filler
Product Description

1. This type of gravity-type liquid filler we developed is especially designed to meet the continuous filling of light hot liquids in pharmaceutical, cosmetic, chemical fields; its unique design makes it greatly welcome in auto bottle/jars packaging of vaseline, wax, balm & clean paste ect.
2. It adopts PLC & touch screen system to control. Just set the flowing time to control different filling dosage, and do ordinary pressure filling.
3. The especially designed big & small liquid heat-persevering hoppers are automatically connected from storage tank to filling nozzles, very humanized,  economical & convenient.
4. Filling nozzles & conveying belt are vertical, achieving auto continuous filling without conveying belt stopping, much faster & stable; what's more, with smooth moving, it's more delicate in cooling effect
5. Mainly made of SUS304

Characteristic:
1. Man-machine interface, intelligent contact screen, human design, easy operation.
2. Imported filling valve equipped with special filling device, avoiding drop leaking & foaming phenomena, thus ensuring accurate filling quantity.
3. Main parts are world-famous brands, stability and reliability.
4. Accurate liquid censoring in the hopper, automatically adding liquid, ordinary pressure flow passage parameters, which ensures stable filling precision.
5. Linear bottle in & out, easy to adjust to suit different sizes of bottles.
6. Designed & made based on CE standards, safety in operation & stable in performance.
Main technical parameters:
Technical parameters: (do based on all pipes quick changeover system)

model	GHAGF-V4	filling rang	50-100ml
filling speed	2000BPH	filling error	<=±1.5%
air pressure	0.5-0.7Mpa	rated power	3.5kw
Single machine noise	<50dB	voltage	AC 380V 50/60HZ 3P
dimension	1200*900*1680mm	gross weight	300kg

Main part list:

PLC	Taiwan Delta	Cylinder	Taiwan Delta
Touch screen	Taiwan Weinview	Photoelectricity	Japan Keyence
Low-voltage electricals	French Shineider	Converter	Taiwan Delta
Conveying motor		Germany Siemens/Shanghai OTG

5.Auto buffer cooling machine 4m with bottle exiting system
Introduction:
1. This cooler is especially customized for the cooling of cosmetics and medicines which needs cooling packaging after hot-filling, especially for simonize, vaseline, balm and so on.
2. To ensure the smooth & beautiful condensing effect, we especially designed the filling & cooling on the same conveying system with bottles smooth moving ahead.
3. When bottles come out of cooling tunnel, the manipulator system will stably take bottles to the horizontal conveying belt for next process of packaging, with high working efficiency.
Characteristics:
1.Adopting PVC/PP convoying belt and stainless steel 304 in appearance, totally in accordance with cosmetics sanitation, easy to clean & maintain, also durable and delicate.
2.Convoying motor adopts the variable frequency control.
3.It uses special cooling tunnel to lower the temperature to abt 25 centi-degree. It means, after hot-filling, the filled bottles will get into a cooling tunnel with conveyor where refrigerating unit cools down & solidates the liquid via high strength cooling unit.
4.The cooling time can be set based on actual material cooling technology. When the bottles go out of the tunnel & will be cooled to normal temperature & consolidated. We'll design the tunnel just about 8m in length, inner cycling cooling, so it has great advantages of space & energy-saving, fast cooling, and easy, convenient operation.
5. The cooling host units will be installed according to the factory layout, which needs to be confirmed later.
Technical parameters:
Cooling temperature's: -5-10ºC(adjustable)  power: A total of three sets of cooling units15P  
Belt material: PP chain belt
Belt width:500mm (customized)
Conveying speed:3-15m adjustable
Motor power:2.2kw(frequency-converter)
Cooling set power: 3.75KW*2sets=7.5KW
Material: frame & appearance SUS304, with organic-glass hood side for easier view
Machine dimension: 6m*0.55m*1.68m(LWH)
Voltage:380V 50/60HZ10P      Gross weight: 600kg
Main parts brands:

PLC	Taiwan Delta	Frequency-converter	Taiwan Delta
Cooling unit	Zhigao refrigrator	Low-voltage electricals	French Shineider

6.GHAC-4 Auto capping machine
Inner/outer cap & sponge-unscrambling hopper for reference
Introduction:

1. Drawing the cap-screwing experience from home and abroad, our company especially designs this rotary capping machine for the diversity of caps and capping-styles,.
2. This machine is customized based on the car wax caps, when bottles go into monoblock bottle dividing stations, it can auto finish auto unscrambling & feeding of inner caps, sponge & outer caps, the monoblock design makes it very stable, with flexible application, convenient operation & high efficiency.

Virtues:
1. Integrated with mechanical, electrical& pneumatic system, with PLC & touch screen to control, it can auto finish bottle moulds in, bottle filling & packaging, bottle moulds exiting, stable & durable
2.With compact & reasonable monoblock structure, it takes small space &  enhances working efficiency to large extent.
3.With electrically-driven vibrating hopper to unscramble caps & sponges, & vacuum manipulators to feed & press caps, it is suitable for automatically & continuously cap-closing,
4. With PLC & touch screen to control & operate; inverter speed controlling, can be easily connected to filling line, with highly automation
5. with high-precision indexed plate (graduator) to convey & position bottles, all mechanical capping movement ensures the positioning accurately and running stably.
6. Electrical & pneumatic parts adopting the world-famous brands, like Delta, Airtac & Shineider; it has the incomparable advantages of low failure rate, stable and durable
7. Made of top-quality stainless steel 304, including frame & body, easy to wash, delicate& durable.
8. Designed & made strictly based on CE standards, safety & stability.
Main technical parameters: (customized based on bottles & caps)

Applicable bottle diameter	Φ30-Φ70 mm	Bottle cap size	Φ30-Φ70 mm
Production capacity	700-1500BPH	Air pressure	0.5-0.7Mpa
Rated voltage	380V 50/60HZ 3P	Gross weight	400kg
External dimension(LWH)	2000×1550×1700mm	Total power	3kw

Main parts brand:

Main parts	Brand
PLC	Taiwan Delta
Touch screen	Taiwan Weinview
Frequency converter	Taiwan Delta
Cylinder	Taiwan Airtac
Sensor	Japan Keyence
Conveying motor	Germany Siemens

FAQ:
Q:Are you a manufacturer or trade company?
A:We are a manufacturer in filling and packing machine field more than 20 years, located at Huadu district, Guangzhou city, which is nearby Baiyun Airport.

Q:Do you have any certification?
A:ISO9001,CE

Q:What about the delivery time?
A:Usually 30-60 Working days

Q:What about the machine's capacity?
A:it depended on your production capacity requirement

Q:The after-sale service
A:12 months warranty.
solve basic questions by telephone, email, whatsapp, wechat and video call.
Engineer will go to buyer's factory to install, test machines, and train buyer's staff how to operate, maintain machines.
Operating manuals will be sent with machine or by email.

Q: If I want to buy a machine, what information do I need to tell you, do you need from me?
A: a. What kind liquid/cream/powder/particles you want to produce?
   b. bottle/sachet volume? 3ml, 250ml, 330ml, 500ml, 750ml, etc.?
   c. Producing capacity requirement? How many bottles per hour?
   d.Raw material picture or video
   e.Voltage and altitude.

Q:What kinds of product you supply?
A: Food, cosmetic, pharmaceutical, daily chemicals filling line.
  After packing system(label machine, PE film shrink packing machine, carton machine etc)