Auto Anti-Explosion Design Disinfectant Liquid Hand Sanitizer Blending Piston Filling Capping Labeling Machine Line

Product Description

Auto ANTI-EXPLOSION DESIGN Disinfectant Liquid Hand Sanitizer Blending Piston Filling Capping  Labeling Machine Line 


1  Blending tank

No.	Item	Description	Remark
1	Volume	Working volume : 1000L	Customize design volume Based on drawing size
2	Pot material	SUS316L
3	Thickness	5mm SUS 316
4	Heating/cooling source	no
5	Mixing parameter	0-63rpm with inverter speed-controlling
5	Inverter / Heating	4KW / 22KW
6	Voltage	380V 50HZ 3P
8	Usage	Installed on clients' operation platform
9	Outer/inner surface	Polishing treatment, 300U; fully-welded, no dead corner
10	Tank top	Door opening type
11	Customized	With mixed baffle on the ball for better mixing effect
12	Others	Equipped with SUS316 bracket & common steel transportation legs; SUS304 electrical cabinet, material inlet
13	Main parts brand	Motor: Germany Siemens / Converter: Taiwan Delta Switches & indicators: French Schneider

2  10 heads piston filling machine
This automatic piston-style liquid filling machine adopts 316 stainless steel plunger-style metering pump to fill, and it can use different filling heads to meet customers' production demands, Besides, it can also link to other cap feeder and capping machines in the production line. It takes up only a little room, economical and practical, widely used for filling liquids in industries like pharmaceuticals, pesticides, chemicals, food, cosmetics, etc. It is in full compliance with the GMP requirements.

Features:

1. Adopting plunger-style metering pump and pneumatic-control stainless steel valves to fill,  suitable for filling various viscous liquids.
2. pneumatic-control injection pump is convenient to adjust filling dosage accurately, with high filling precision.
3. With high-position liquid storage, liquid level switch automatically controls material feeding.
4. Filling heads with anti-drip device and with function of back-sucking, ensuring no phenomena of the wire drawing and dripping and leakage.
5. The whole machine is easy to clean and disinfect, convenient to change different specifications.
6. Imported PLC control system, frequency conversion, no filling without bottles, with high degree of automation.
7. Electric & pneumatic parts are all world-famous brands, like Japan Mitsubishi, France Schneider .

Item	GHAGF-10	Air pressure	0.4-0.6mpa
Filling nozzles	10	Voltage	220v 50/60hz
Filling range	200-500ml	Size	2000*1200*2200
Filling accuracy	±1%	Weight	900kg

 

PLC	Taiwan Delta	Pneumatic components	Taiwan AirTAC
Touch screen	Taiwan Weinview	Conveying motor	French Schneider / Germany Siemens
Low-voltage electricals	French Schneider	Photoelectricity	Japan Keyence
Frequency converter	Taiwan Delta / French Schneider	cylinder	Taiwan AirTAC

3  Auto high speed screwing cap machine (without cap vibration)

1. Drawing the cap-screwing experience from home and abroad, our company especially designs this high-speed linear capping machine for the diversity of bottles & caps and screwing-styles, like various plastic threaded caps, spray pump caps and so on.
2. Linear bottle entrance & bottle exit, this machine has wide adaptability for not only round bottles but also for flat square bottles & alien bottles, with flexible application, convenient operation & high efficiency.
3. When bottles of different sizes are to be capped, no need change any parts, just do slightly adjustment via handle on the machine, very easy to operate & maintain.
4. Also it's with two sets bottle-clamping ring belt apparatus, suitable for unstable & tall bottles, widely used for various bottles
5. With electrically-driven vibrating hopper to auto feed bottles, it is suitable for automatically & continuously plastic caps;.
6. The pneumatic and electric components are world-renowned brand, very reliable and durable.

Applicable bottle diameter	Φ20-Φ96 mm	Bottle cap size	Φ10-Φ70 mm
Production capacity	60-70pieces/min	Air pressure	0.5-0.7Mpa
Rated voltage	380V 50/60HZ	Gross weight	400kg
External dimension(LWH)	2000×850×1680mm	Total power	2kw

 

PLC	Taiwan Delta	Pneumatic components	Taiwan AirTAC
Touch screen	Taiwan Weinview	Conveying motor	French Schneider / Germany Siemens
servo motor	Taiwan Delta	Photoelectricity	Japan Keyence
Frequency converter	Taiwan Delta / French Schneider	cylinder	Taiwan AirTAC
Low-voltage electricals	French Schneider

4  Auto labeling machine
Basic application:
It is suitable for not only flat double lateral, round bottle, but also dysmorphism shape bottle single or double labeling.  It is widly used for cosmetic, daily food and others industries.

Feature:

1. 1. Powerful function: meet various bottle shape single or double labeling ( round, flat and square bottle).
   2. Adopted double lateral rigid plastic synchronous guidance chain for automatic ensure bottle central position.  Lower requirement of worker loading bottle and contact to other linear machine.  Not only independent working, but also can contact to linear production line.
   3. Configure spring press top device, ensure stable conveyor and reduce the error of bottle height.
   4. Automatic bottle separation guide device, for stable conveyor and labeling process.
   5. Double working position labeling which make sure remove air bubble.
   6. AI automatic photo electric guidance controlling system.  No bottle no labeling, automatic adjusting and label checking function.
   7. Machine made of SUS material, meet GMP standard.

Device list

Name	Qty	Brand	Name	Qty	Brand
Servo motor	2 set	Delta/Panasonic	Label guidance eyes	2 set	Leuze/DataSensor
Servo driver	2 set	Delta/Panasonic	Detect eyes	1 set	Panasonic/Riko
Conveyor motor	1 set	Wanshsin/OPG/JSCC	PLC	1 set	Panasonic
Screen	1 set	WECON	Conveyor frequency invert	1 set	TECO
Label speed	30-200p/min
Accuracy	±1mm
Max label height	200mm
Bottle height	Square bottle:350mm Round bottle:300mm, diameter:φ25mm~φ100mm
	1.The label height is more important than the bottle itself height. 2.For square bottle, label and bottle height place key important.  Square bottle  length more than 300mm, width more than 400mm, max height350mm.
Voltage	220V
Size	L3000*W1500*H1600mm

Our factory's profile:

★Part of the cetificatite★

FQA 
Q:Are you a manufacturer or trade company?
A:We are a professional custom filling machinery manufacturer , have our own engineers team ,skilled workers and own machining equipments.,We are located at Huadu district, Guangzhou city, which is nearby Baiyun Airport. Warmly welcome to your visiting! Please call me, I will pick you up at the airport.

Q:Do you have any certification?
A:SGS,ISO,CE,ATEX and etc

Q:What about the delivery time?
A:Usually 30-60 Working days

Q:What about the machine's capacity?
A:it depended on your production capacity requirement

Q: If I want to buy a machine, How do i choose the suitable machines? 
A: We will design and custom different machines to meet the best production effect according to your products and requests:

1. Material to be filled, such as : liquid , powder, paste, gel , sauce and ect.
2. Characteristics of filling materials,such as:  PH value, Flammable, explosive, volatile and ect.
3. Required production process,such as: Material Mixing, bottle washing, bottle unscramblering,             filling,capping, labeling, packing, ect. 
4. Capacity, such as: volume/weight per hour or minutes.
5. Different bottles, it is better sharing the bottles pictures first for the engineer reference.
6. Your plant size which is available for this line and other your details requests.

Q:The after-sale service
A:12 months warranty.
solve basic questions by telephone, email, whatsapp, wechat and video call.
Operating manuals will be sent with machine or by email.
When it is necessary ,the engineer will go to buyer's factory to install, test machines,  train buyer's staff how to operate, maintain machines .