Customization: | Available |
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After-sales Service: | 24 Hours |
Warranty: | 1 Year |
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1. Process:
The caps are manually poured into the storage hopper of the waterfall cap unscrambler (the storage hopper of the waterfall cap unscrambler can hold 2,000 caps, and the manual replenishment takes about 30-40 minutes), and the bottles are poured into the bottle storage hopper (the bottle storage hopper can store 1,000 bottles, and the manual replenishment takes about 20 minutes). The bottles are automatically unscrambled from the bottle unscrambler, and the double bottles enter the turntable. After the bottles are detected, they are automatically double-headed filled, and then double-headed filled again at the next station. After filling, the caps are automatically unscrambled (the cap unscrambler is a waterfall cap unscrambler), the caps are automatically taken out, the caps are automatically servo-screwed, the transparent full label is automatically affixed, the box is automatically unpacked, the box is automatically packed, and the box is automatically sealed. The whole process is controlled by PLC, and the production is automatically completed.
2. Overview of the Whole Line:
This machine is a special equipment for 100ML bottles, mainly used for a specification of liquid paste cream bottle assembly line. It is developed by our professional team, with a reasonable structure and use effect, stable and durable quality. It provides good assistance for the demander to save labor costs, improve product quality, and improve the automation of the company's operations. The machine uses PLC control and touch screen operation, with a high degree of automation. Advanced design and compact structure.
3. Material:
The whole machine is made of 304 material, and the part in contact with the material is made of SUS316 material.
4. Bottle Unscrambling Part:It adopts automatic bottle unscrambling machine, stainless steel material, the storage box can accommodate 1,000 bottles, and can be replenished once every 20 minutes.
5. Filling and Capping Part:
a. It adopts double-station turntable operation, and the filling head adopts four-head filling (every two heads are superimposed filling), with high production efficiency and small footprint.
b. It is equipped with a 25KG hopper, a servo motor controls four piston cylinders, and the piston cylinder metering range is 10-100ML.
c. Special filling head, anti-drip, anti-drawing.
d. The part in contact with the material is made of 316 material, with a high-level hopper, the material belt has a liquid level detection system, and cooperates with a replenishing pump to realize the automatic replenishment function of the hopper when it is short of material.
e. The capping machine adopts a lifting capping machine, the cap storage hopper can hold 2,000 caps, and can be replenished every 20 minutes. The capping and capping part adopts a cam to automatically grab the cap and automatically cap, servo capping, and the capping force is adjustable.
f. It has the functions of no filling without bottle, no cap without capping, and no cap detection.
6. Labeling Part:
The machine adopts PLC control, simple operation, easy cleaning, and fully automatic labeling.
7. Automatic Packaging Part:
Automatic box opening, automatic box packing, and fully automatic box sealing.
Company Information
RAQ:
Q:Are you a manufacturer or trade company?
A:We are a professional custom filling machinery manufacturer , have our own engineers team ,skilled workers and own machining equipments.,We are located at Huadu district, Guangzhou city, which is nearby Baiyun Airport. Warmly welcome to your visiting! Please call me, I will pick you up at the airport.
Q:Do you have any certification?
A:SGS,ISO,CE,ATEX and etc
Q:What about the delivery time?
A:Usually 30-60 Working days
Q:What about the machine's capacity?
A:it depended on your production capacity requirement
Q:The after-sale service
A:12 months warranty.
solve basic questions by telephone, email, whatsapp, wechat and video call.
Operating manuals will be sent with machine or by email.
When it is necessary ,the engineer will go to buyer's factory to install, test machines, train buyer's staff how to operate, maintain machines .
Our Services
Pre-sale service: According to the customers requests and discuss with the customers, then design the solution and offer the design diagram to Potential customers.
Before the delivery: We will test the equipment & make sure it works well in our factory and make a video for customer acceptance.
After-sale service: Free Attach a set of Consumable parts, other parts one year warranty.
Solve basic questions by telephone, email, whatsapp, wechat and video call.
Operating manuals will be sent with machine or by email.
When it is necessary ,the engineer will go to buyer's factory to install, test machines, train buyer's staff how to operate, maintain machines .