PLC System Bottling Capping Sealing Filling Labeller for Drinks

Product Description

PLC System Bottling Capping Sealing Filling Labeller for Drinks

(200~1000ml,touch liquid part SUS316 material, liquid without foam during filling process, speed 1800~2000BPH for 1000ml, 100L liquid hopper, EXPLOSION PROOF)

No.	Name	Unit price	Qty	Total Price	Remark
1	Bottle table machine	1,515	1 set	1,515	900*900mm, SUS304, explosion proof
2	Piston filling machine	17,318	1 set	17,318	Piston method,6 heads,touch liquid part SUS316,explosion proof
3	Auto capping machine	8,594	1 set	8,594	Screw cap of same size,explosion proof
4	Labeling machine(for both bottle 1 and 2)	12,544	1 set	12,544	2pcs Adhesive label,
5	Working table	300	1 set	300	2000*1500mm, for manual load filled bottle into carton,
6	Installation and training fee	200	7 days	1400	1 engineers.
7	Conveyor	415	2 M	830	Link between filling and packaging workshop,
Total EXW  :				42,501.00 USD

Note

1, Packing terms: wooden cases & some naked. 2, Port of loading: Guangzhou factory, China 3, Port of destination: *** 4, Machine checking: The seller & the buyer comes to check in seller's factory with enough samples. Or the seller make detailed photos & testing videos to check. 5, Samples required: The buyer needs to supply at least 500 bottles (1 kind) for our machine design & testing. 6, Lead time: deliver to departure port within 60 days after confirming deposit. 7, After-service: One year free payment warranty, lifetime technology support maintenance. Buyer pay visa and eating and hotel fee. 8, Buyer provide engineer's visa, air ticket, local accommodation, and eating. (IF EPIDEMIC NOT CLOSED, OUR ENGIEER CAN NOT TRAVEL, WE WILL PROVIDE VIDEO TRAINING) 9, Picture just for reference, not final one.  Quotation has 30 days validity.

Processes:
Introduction:

1.This series of liquid filling machines are suitable for filling most kinds of liquids, paste, and liquids with  certain viscosity(room-temp & high-temp), widely applied in industries like foodstuff, beverage, pharmaceuticals, cosmetics & daily chemicals etc.
 

2. With PLC program system & touch screen to control, it's convenient and easy to operate.

3. Bottle-in & bottle-out linearly; Humanized design make it very easy to adjust to meet bottles of different specification in short time without tools.

4. Filling nozzles no dripping & leakage, & can be controlled via cylinder or servo motor to meet different needs.

5.The machine is mainly made of top-quality SUS304 or SUS316.  Delicate in design and appearance.

6. Designed & made based on international standards, safe, stable & durable.

7. Can be equipped with auto bottle unscrambling, auto capping, auto labeling, date printing & packaging, the capacity can be made based on 200~1000ml, custom made. 

8. Filling has many measuring types (like piston filling, rotor pump filling, gear pump filling, peristaltic pump filling, etc.),  gravity type filling, overflowing type filling, flowmeter type filling, weighing type filling etc. we will recommend most suitable type for your material to achieve best production effects. 

1  Bottle table machine (explosion proof):
This bottle unscramble is a dynamic worktable with frequency control. Its procedure: put bottles onto round turntable, then turntable rotate to poke bottles onto conveying belt, filling is began when bottles are sent into filling machine.
 

Applicable standards	10-1000ml	Voltage	220v 50hz
Applicative bottle diameter	φ10-φ100mm	Output power	0.55kw
Applicative bottle height	55-300mm	Weight	50kg
Production capacity	0-120bottles /min

2  Piston filling machine (explosion prrof):
This automatic piston-style liquid filling machine adopts stainless steel plunger-style metering pump to fill, and it can use different filling heads to meet customers' production demands, Besides, it can also link to other cap feeder and capping machines in the production line. It takes up only a little room, economical and practical, widely used for filling liquids in industries like pharmaceuticals, pesticides, chemicals, food, cosmetics, etc. It is in full compliance with the GMP requirements.

Features:

1. Adopting plunger-style metering pump and pneumatic-control stainless steel valves to fill,  suitable for filling various viscous liquids.
2. pneumatic-control injection pump is convenient to adjust filling dosage accurately, with high filling precision.
3. With high-position liquid storage, liquid level switch automatically controls material feeding.
4. Filling heads with anti-drip device and with function of back-sucking, ensuring no phenomena of the wire drawing and dripping and leakage.
5. The whole machine is easy to clean and disinfect, convenient to change different specifications.
6. Imported PLC control system, frequency conversion, no filling without bottles, with high degree of automation.
7. Electric & pneumatic parts are all world-famous brands, like Japan Mitsubishi, France Schneider .

Machine parameter:

Item	GHAGF-6	Air pressure	0.4-0.6mpa
Filling nozzles	6	Voltage	220v 50/60hz
Filling range	200-1000ml	Size	2000*1200*2200
Filling accuracy	±1%	Weight	950kg
Speed (1000ml)	1800~2000BPH

Machine electronic system:

PLC	Taiwan Delta	Pneumatic components	Taiwan AirTAC
Touch screen	Taiwan Weinview	Conveying motor	French Schneider / Germany Siemens
Frequency converter	Taiwan Delta / French Schneider	Photoelectricity	Japan Keyence
Low-voltage electricals	French Schneider	cylinder	Taiwan AirTAC

3  Auto capping machine (explosion proof):
This multifunction capping machine is suitable for various shape screwing caps.  It is wildly used for cosmetic, detergent product pesticide industries.  Easy operation, width adjusting score, with high efficient quality.

Mainly parameter:

Voltage	220v 50/60hz
Size	1600×1500×1700
Air pressure	0.5-0.7pa
Capping range	30mm ( or custom made )
Weithg	220kg

Main electrics components:

Pneumatic components	Taiwan, Airtac	PLC	Taiwan, Delta
Conveying motor	France, Schneider	Touch screen	Taiwan, Weinview
Photoelectricity	Japan, Keyence	Frequency converter	Taiwan, Delta or France, Schneider
cylinder	Taiwan, Airtac	Low-voltage electricals	France, Schneider
Speed	2300BPH

4  Labeling machine:

1. Basic application:

It is suitable for not only flat double lateral, round bottle, but also dysmorphism shape bottle single or double labeling.  It is widly used for cosmetic, daily food and others industries.
 

1. Feature:
   1. Powerful function: meet various bottle shape single or double labeling ( round, flat and square bottle).
   2. Adopted double lateral rigid plastic synchronous guidance chain for automatic ensure bottle central position.  Lower requirement of worker loading bottle and contact to other linear machine.  Not only independent working, but also can contact to linear production line.
   3. Configure spring press top device, ensure stable conveyor and reduce the error of bottle height.
   4. Automatic bottle separation guide device, for stable conveyor and labeling process.
   5. Double working position labeling which make sure remove air bubble.
   6. AI automatic photo electric guidance controlling system.  No bottle no labeling, automatic adjusting and label checking function.
   7. Machine made of SUS material, meet GMP standard.

 

1. Device list

Name	Qty	Brand	Name	Qty	Brand
Servo motor	2 set	Delta/Panasonic	Label guidance eyes	2 set	Leuze/DataSensor
Servo driver	2 set	Delta/Panasonic	Detect eyes	1 set	Panasonic/Riko
Conveyor motor	1 set	Wanshsin/OPG/JSCC	PLC	1 set	Panasonic
Screen	1 set	WECON	Conveyor frequency invert	1 set	TECO
Label speed	30-200p/min
Accuracy	±1mm
Max label height	200mm
Bottle height	Square bottle:350mm Round bottle:300mm, diameter:φ25mm~φ100mm
	1.The label height is more important than the bottle itself height. 2.For square bottle, label and bottle height place key important.  Square bottle  length more than 300mm, width more than 400mm, max height350mm.
Voltage	220V
Size	L3000*W1500*H1600mm

5  Working table:
Material: stainless steel.  Size :2000*1500mm

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