Auto High Speed Vaseline Balm Shoe Cream Hot Filling Cooling Package Production Line

• Customization: Available
• After-sales Service: Have
• Warranty: 1 Year
• Model NO.: GDHP-1295
• Automatic Grade: Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Plunger
• Filling Principle: Atmospheric Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Linear
• Packaging: Box
• Packaging Material: Metal
• Suitbale Materials: Wax, Balm, Veseline, Ointment
• Heat Temperature: 60~62 Degree
• Control System: PLC Control
• Output: (1.5oz) 3600bph
• PLC: Delta or Siemens
• Touch Screen: Delta or Siemens
• Cooling Way: Nature Cooling
• Transport Package: Exported Wooden Case
• Specification: CE UL ROHS
• Trademark: Ghamachine
• Origin: China
• HS Code: 8422301090
• Production Capacity: 20sets/Month

Product Description

Auto high speed vaseline balm shoe cream hot filling cooling package production line

(1.5oz-3600BPH; heating temperature :60~62 ºC / filling temperature:48~51ºC / Cooling temperature:12-16ºC )

Equipment list:

No.	Name	Unit price	Qty	Price	Remark
1	Stir heating tank	1,985	1set	1,985	Electric heat method,200L
2	Transfer rotary pump (stainless steel)	2,573	1 set	2,573	Include temperature protection
3	Servo motor filling machine	19,852	1 set	19,852	8 filling nozzle,Stainless steel 304
4	Bottle turning table	1421	1 set	1421	900*900mm,optional
5	Cooling tunnel	27,794	12 M	27,794	PVC belt, 40P
6	Magnetic alu foil sealing machine	2,794	1 set	2,794	6000W
7	Auto screwing cap machine	6,764	1 set	6,764	Plastic cap
8	Auto cap lifter	4,117	1 set	4,117	Custom made
9	Auto round bottle labeling machine	3,850	1 set	3,850	1pcs Adhesive label,
EXW Sum:				71,150.00USD
Note	1. Terms of Payment: 50% payment via T/T as deposit; 50% payment as balance after machine qualified checking before delivery. 2, Packing terms: wooden cases & some naked. 3, Port of loading: Guangzhou factory, China 4, Port of destination: ******  5, Machine checking: The seller & the buyer comes to check in seller's factory with enough samples. Or the seller make detailed photos & testing videos to check. 6, Samples required: The buyer needs to supply at least 300 bottles (1 kind) for our machine design & testing. 6, Lead time: deliver to departure port within 60 days after payment arrives. 7, After-service: One year free payment warranty, lifetime technology support maintenance. If abroad service is needed, we can send 2 technician there for adjustment & operation training; the buyer is responsible for our worker's eating, visa, flight ticket and living. Plus 100usd/day/worker; adjusting machine & training is about 1 week .  8, Picture just for reference, not final one.  Quotation has 30 days validity.

Machine diagram:
Process steps:
Manual put empty bottles into bottle turning table machine (sorts bottle) -- > hot filling -- > filled bottle auto convey into cooling tunnel ( refrigerator cooling ) --> Magnetic alu foil sealing -- > Screwing cap machine -- > Labeling machine --> finish

Feature:

1)This auto Vaseline ointment filling machine line with cooling is especially designed by our company for liquid or paste hot filling cooling of various jars & bottles, like shoes polisher filling, Vaseline filling, balm filling, deodorant filling, car wax filling or Simone filling etc.
2) This production line consists of bottle turning table, hot filling, cooling system, capping.

3) PLC system to control, easy to operate & adjust.
4) Linear bottle in-out, can be easily adjusted to suit bottles or containers of different sizes & specification.
5) Can be customized based on different customers' production requirements & capacity.
6)Compact structure, stable performance.
 

1  Stir heating tank (200L):

Material :	Sus 304	Volume:	200L
Heating method:	Electric	Max heating temperature :	60~62 centigrade
Diameter :	700mm	High :	600mm
Power:	0.55kw	Stir speed:	30~58r/m

 

2  Transfer rotary pump (stainless steel):

The even rotation of the rotor pair creates a vacuum on the priming side of the pump, which can be defined by the direction of rotation of the drive. This vacuum draws the liquid into the pump chamber. With further rotation, the pumped medium is conveyed past the pump wall into the pressure area. Up to six chamber charges are displaced with each drive rotation depending on the rotor type. When the rotor is at a standstill, the pump seals off almost completely.

Parameter:

Volume ( m^3/h):	2T/H	Brand :	China
Voltage :	220v 50/60hz	Power :	2.2kw
Max pressure:	1.2 Mpa	Max viscosity:	10000cp
Speed range:	20~600 r/min	Size:	420**280*320mm

 3  Servo motor 8 nozzles filling machine:

This automatic heating filling machine was developed by our team import foreign advanced technology on the base of hot heating production market requirement.  The whole machine is made of stainless steel 304.  Designed with various heads and specification accordance to customer's demands.  It is wildly used for chemical, pharmaceutical, food, cosmetic and other industries production.

Feature:

1. By adopting unique heated filling system, filling precision is high.  The whole structure is easy disassemble for cleaning and sterilization.
2. Touch liquid material part with temperature protection function.
3. Filling nozzles unique patent design for suitable for different high bottle.
4. For different viscous density liquid filling, high filling accuracy.
5. Imported brand PLC control system, frequency inverter for adjusting speed.
6. Simple operation, not only can independent adjusting 1 filling nozzle, but also can adjusting all filling nozzles at one time.
7. The filling nozzles with anti-leaking function design.
8. Meet GMP standard.

Main parameter:

Filling nozzles	8	Air compressor	0.4~0.6MPa
Fillign scope	Custom made	voltage	220V 50/60Hz
Filling speed	Custom made	powder	0.75kw
Filling accuracy	≤±1%	noise	≤50dB
Size	Depend on product	Weight	Need to custom designed

Electric component:

PLC	Taiwan Delta	Pneumatic components	Taiwan AirTAC
Touch screen	Taiwan Weinview	Conveying motor	French Schneider / Germany Siemens
servo motor	Taiwan Delta	Photoelectricity	Japan Keyence
Frequency converter	Taiwan Delta / French Schneider	cylinder	Taiwan AirTAC
Low-voltage electricals	French Schneider

4  Bottle turning table:
This bottle unscramble is a dynamic worktable with frequency control. Its procedure: put bottles onto round turntable, then turntable rotate to poke bottles onto conveying belt, filling is began when bottles are conveyor into filling machine.

Parameter:

Applicable standards	10-300ml	Voltage	220v 50hz
Applicative bottle diameter	φ10-φ100mm	Output power	0.55kw
Applicative bottle height	55-300mm	Weight	50kg
Production capacity	0-120bottles /min	Material :	Stainless steel

5  Cooling tunnel:
Introduction:
1. This cooler is especially customized for the cooling of cosmetics and medicines which needs cooling packaging after hot-filling, especially for simonize, vaseline, balm and so on.
2. To ensure the smooth & beautiful condensing effect, we especially designed the filling & cooling on the same conveying system with bottles smooth moving ahead. 

Characteristics:
1.Adopting PVC/PP convoying belt and stainless steel 304 in appearance, totally in accordance with cosmetics sanitation, easy to clean & maintain, also durable and delicate.
2.Convoying motor adopts the variable frequency control.
3.It uses special cooling tunnel to lower the temperature to 12~16 centigrade. It means, after hot-filling, the filled bottles will get into a cooling tunnel with conveyor where refrigerating unit cools down & solidates the liquid via high strength cooling unit.
4.The cooling time can be set based on actual material cooling technology. When the bottles get out of the tunnel & will be cooled to normal temperature & consolidated. We'll design the tunnel just about 12M in length, inner cycling cooling, so it has great advantages of space & energy-saving, fast cooling, and easy, convenient operation.
5. The cooling host units will be installed according to the factory layout, which needs to be confirmed later.

Technical parameters:
Cooling temperature's: -5-10ºC(adjustable)  power: A total of three sets of cooling units 40P  
Belt material: PP/PVC chain belt
Belt width:800mm (customized)
Conveying speed:3-15m adjustable
Motor power:2.2kw(frequency-converter)
Cooling set power: 3.75KW*4sets=15KW
Material: frame & appearance SUS304, with organic-glass hood side for easier view
Machine dimension: 12m*0.8m*1.68m(LWH)
Voltage:380V 50/60HZ10P      Gross weight: 600kg

Main parts brands:

PLC	Taiwan Delta	Frequency-converter	Taiwan Delta
Cooling unit	Zhigao refrigrator	Low-voltage electricals	French Schneider

 

6  Magnetic alu foil sealing machine:

Machine introduction:

1. This automatic electromagnetic induction sealing machine for bottle sealing is used for various bottle aluminum foil sealing, widely applied in food, medicine and chemical fields.
   2.Adopting water cooling system, it can sealing large scope bottle-neck diameter from 10mm to 200mm much faster & perfect; and suitable for all-weather and 24-hour work, with high efficiency.
   3.Made of stainless steel 304, delicate & durable.
   4. Consisting of sensor head, frame, and main host, with simple structure; easy to adjust & operate.
   5.Can be easily linked with production line, like filling, capping, labeling, to finish auto high speed production.
   6. Can be equipped with conveying belt and non-foil removal device, much economical & useful.

Diameter:

sealing diameter	10-200mm	sealing speed	0-350 bottles/min
Sensor head size	360×130×150mm	Sensor lifting scope	65-500mm
Power	220V 50/60HZ	Max power	6000W

 

7  Auto capping machine:

This multifunction capping machine is suitable for various shape screwing caps.  It is wildly used for cosmetic, detergent product pesticide industries.  Easy operation, width adjusting score, with high efficient quality.

Mainly parameter:

Voltage	220v 50/60hz
Size	2000×1500×1700
Air pressure	0.5-0.7pa
Capping range	30mm ( or custom made )
Weithg	220kg

Main electrics components:

Pneumatic components	Taiwan, Airtac	PLC	Taiwan, Delta
Conveying motor	France, Schneider	Touch screen	Taiwan, Weinview
Photoelectricity	Japan, Keyence	Frequency converter	Taiwan, Delta or France, Schneider
cylinder	Taiwan, Airtac	Low-voltage electricals	France, Schneider

8  Cap lifter:

This part of machine is custom made base on client's bottle.  It can be link to linear production line.  Made of stainless steel, high level automatic, with auto alarm system when the hopper is lack of bottles or caps.

Feature:

1. Operation system : using traditional button, it is simple and safety.
2. Speeding : can be adjusted according to the production need.
3. Maintenance : meet GMP standard, easy disassemble for cleaning.

 

Voltage	220v 50hz	Air pressure	0.2-0.3mpa
Power	0.12kw	Cap/bottle max size	Custom made
Speed	3600BPH	Size	650*650*2000mm
Weight	250kg	Material	SUS304

9  Auto round bottle labeling machine (1pcs adhesive label):
Suitable for round bottle labeling, English Chinese touch screen operation, easy to learn the function.  PLC and servo motor feedback control, make no error, achieving instantaneous constant speed instantaneous abrupt stop, labeling, high precision and strong stability.
 

1. Any angle label header adjustment, more suitable for different size round bottle product, operation simple and convenient.

 

1. Tag tray institutions, using the constant tension make label smooth operation, the most suitable for high speed labeling.

 

1. Cyanide 30 degrees dynamic locating mechanism of rubber roller and clamping cylinder roller, make the product smooth rotation, thus improve the labeling accuracy.

 

1. Base on product features, can be designed to increase the special label.

 

Suitable bottle	Plastic,glass, metal	Power	220v 50hz
Working pressure	6kg/cm^2100L/min	Labeling speed	45m/min
Labeling accuracy	1mm	Label max height	200mm
Label inner diameter	76.2mm	Label max outer diameter	350mm

 

PLC	Siemens(Germany)	Labeling motor	Shen Electric(JP)
ON/OFF switch	Mingwei(Taiwan)	Labale head	Sick(Germany)
Motor driver	Shen Electric(JP)	Detect head	Weibo(Taiwan)
Inverter	Yixian(Taiwan)	Stop switch	Omoron(JP)
Code	Yike(DenMark)	Cylinder	Airtac(Taiwan)

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